HIGH WATT DENSITY
120v 1kw Cartridge Heaters
120v 1kw Cartridge Heaters by LICHENGDA. Bore fit and conductive heat transfer, configuration details and made-to-drawing quotation for molds, dies and conductive tooling.
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PRODUCT ENGINEERING
Bore fit and conductive heat transfer
120v 1kw Cartridge Heaters: Install the active sheath in a close-fitting, clean bore. Specify bore diameter, tolerance and heated length together; excessive clearance increases sheath temperature and slows heat transfer.
Record the lead exit, cold end and removal access before the tool is machined. Locate the control sensor near the heated zone without placing it directly against the resistance element.
Using the catalog-name values 120 V and 1000 W, a single resistive load has an indicative current of 8.33 A and resistance of 14.40 Ω (I = P/V; R = V²/P). These calculations assume one element at its stated supply voltage; confirm phase arrangement, cold resistance and circuit protection in the approved drawing.
The archived configuration for 120v 1kw Cartridge Heaters lists Resistance heating wire: NiCr 80/20 wire; Length tolerance: ±1 mm; Diameter tolerance: ±0.02mm. Treat these as reference options and reconcile them with the named configuration and installation drawing before quotation.
For 120v 1kw Cartridge Heaters, send the supply, continuous and peak temperature, mounting drawing, lead exit and quantity. Include the heated medium and control method so the quoted configuration can be checked against the actual duty.
| Catalog name values | 120v · 1kw |
|---|---|
| Indicative single-element current | 8.33 A |
| Indicative single-element resistance | 14.40 Ω |
Application and reference configuration
Molds, dies and conductive tooling. The final suitability of 120v 1kw Cartridge Heaters depends on the assembled equipment and agreed operating conditions.
Archived figures below describe reference options or a product series. Confirm the exact model specification in the quotation.
| Resistance heating wire | NiCr 80/20 wire |
|---|---|
| Wattage Tolerance | +5%, -10% |
| Resistance tolerance | +10%, -5% |
| Length tolerance | ±1 mm |
| Diameter tolerance | ±0.02mm |
| Standard Cold Zone | 5-10mm |
| Insulation resistance (cold) | ≥ 500 MΩ |
| Maximum leakage current (cold) | ≤ 0.5 mA |
| Thermocouple Location | type J / K / Ground wire |
ARCHIVED PRODUCT INFORMATION
Description
Cartridge heaters are heating elements that are used for a variety of industrial heating applications. They consist of a cylindrical-shaped metal tube or sheath that contains an insulated heating element. The cartridge heater is usually inserted into a drilled hole in a solid material, such as metal or plastic, where it provides concentrated heat to a specific area.
Advantages
Internal wiring: high temperature resistance, uniform heating, high thermal conductivity and difficul cable fracture.
External wiring: high temperature resistance, uniform heating and high thermal conductivity.
Date sheets
|
Resistance heating wire |
NiCr 80/20 wire |
|
Wattage Tolerance |
+5%, -10% |
|
Resistance tolerance |
+10%, -5% |
|
Length tolerance |
±1 mm |
|
Diameter tolerance |
±0.02mm |
|
Standard Cold Zone |
5-10mm |
|
Insulation resistance (cold) |
≥ 500 MΩ |
|
Maximum leakage current (cold) |
≤ 0.5 mA |
|
Thermocouple Location |
type J / K / Ground wire |
Internal wiring port section of the heating tube does not adopt the terminal connection mode,Making it have high temperature resistance and strong mechanical properties.
The port part of the heating tube adopts terminal connection mode Is resistant to high temperature and works in the heating medium which can not conduct wiring at both ends.
Below is our stcok size ,we also can customized for you
Internal wiring port section of the heating tube does not adopt the terminal connection mode,
Making it havhigh temperature resistance and strong mechanical properties.
The port part of the heating tube adopts terminal connection mode Is resistant to
high temperature and works in the heating medium which can not conduct wiring at both ends.
Function:
1. Operating conditions: ambient temperature-20℃ ~ + 60℃, relative temperature <80%;
2. Electrical strength: cold withstand voltage AC work 1500V 50Hz lasts for 1 min without breakdown phenomenon;
3. Thermal insulation performance: AC 1000V 50Hz lasts for 1 min without breakdown phenomenon;
4. Leakage current <0.5MA; Insulation resistance> 30MΩ;
Product Advantages
1:High-Density Swaged Cartridge Heater
2:Low density cartridge heater are available
3:Various diameter from 3MM-30MM
4:Good Alloy tube sheath for high corrosion resistance
5:Imported resistance wire, ensure high density large wattge
6: Fasteners and flanges to meet a variety of installation requirements.
7:High temperature, wear-resistant, waterproof
Application
1.Mold heating: Cartridge heaters are commonly used to heat molds for injection molding or other industrial processes.
2.Packaging equipment: They are also used to heat sealing equipment, which is used in the packaging industry to seal bags and other packaging materials.
3.Heating liquids: They can be used to heat liquids, such as water or oil, in tanks or other vessels.
4.Food processing: Cartridge heaters are used in food processing equipment to heat fluids or to cook food.
5.Aerospace and automotive industry: Cartridge heaters are used in aerospace and automotive industry for heating purposes in various applications such as engine block, fuel injection, exhaust systems, and more.
1. Qucik Response:Your inquiry will be replied within 24 hours. Response Rate over 90%
2. Smooth Communication: Well-trained and experienced staffs to answer all your inquires.
3. Sincere Service Attitude: Treat Customers As Friends. No Questions are Neglected.
4. OEM Accepted: Free Sample,We can customize your products to meet all your different requests.
5. Small MOQ: Small Amount wholesales are supported to meet your needs as well as large demands.
6. Fast Delivery: We have Reliable Forwarders with long term cooperation and Competitive Price.
You may contact any one of our sales and services team: email to us as inquiry.
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Specifications and availability vary by configuration. Confirm dimensions, materials and electrical or measurement ratings in your quotation.
ENGINEER-REVIEWED QUOTATION